Maximum Efficiency. Minimal Footprint.
Thermo-Pack Heat Exchangers
Are you tired of dealing with inefficient, high-maintenance steam to water heat exchanger systems?
Meet the Cooney Thermo-Pack Steam Heat Exchanger, your solution for efficient and reliable water heating. Available for domestic hot water, heating, and process applications.
Unlock Energy Savings
Eliminate Flash Steam Losses
Condensate Subcooling as low as 110° F
Unmatched Reliability
Why Choose Thermo-Pack?
Save Energy & Reduce Steam Consumption
Save 10–15% more energy compared to traditional shell & tube heat exchangers thanks to advanced sub-cooling that eliminates flash steam and maximizes energy utilization.
Percisely Engineered for Tight Spaces
With its compact vertical design, Thermo-Pack fits seamlessly into tight mechanical rooms while delivering scalable capacity for larger applications.
Durable Design, Minimal Upkeep
Constructed with 316L stainless steel, the Thermo-Pack resists corrosion, provides minimal maintenance, and ensures long-term durability.
Versatile Solutions for Every Industry
From domestic hot water and heating to complex process applications, Thermo-Pack delivers unmatched performance. A trusted choice for facilities looking for efficeny and reliability.
How Does it Work?
Capture Maximum Energy
Cutting-edge cross-counterflow sub-cooling captures both latent heat from steam and sensible heat from condensate. This enhances energy transfer, ensuring peak efficiency.
Easy Installation, Easy Operation
With flexible outlet orientations, a compact footprint, and plug-and-play skid assembly, the Thermo-Pack saves critical time and reduces installation costs.
Maintenance Made Simple
Constructed from durable SS 316L stainless steel, the Thermo-Pack resists wear and corrosion, keeping maintenance needs to a minimum. For easy upkeep, 3/4” threaded ports on the water side of the skis provide fast access for cleaning, ensuring smooth operation with minimal downtime.
Industries & Applications
Thermo-Pack is a highly versatile steam-to-water heat exchanger for domestic hot water, heating, and process applications. Trusted across industries for its performance and reliability.
Facility managers value its durability and minimal upkeep, while energy managers appreciate its cost-saving efficiency. Thermo-Pack delivers.
Domestic Hot Water
Whether you’re running a dormitory, residential building, or any facility that requires a constant supply of hot water, the Cooney Thermo-Pack is the ideal solution. Its compact design and high heat transfer area efficiently convert steam into hot water with minimal energy loss. With optional components, you can tailor the Thermo-Pack to fit your specific hot water demand, ensuring a steady and reliable supply.
Heating Hot Water
In commercial and industrial settings, maintaining a consistent supply of heating hot water is crucial. By capturing the maximum energy from each pound of steam, it provides efficient heat transfer and eliminates wasteful flash steam. This translates to significant energy savings and reduced operational costs for your facility.
Process Applications
The Cooney Thermo-Pack is also well-suited for process applications, such as food and beverage processing, pharmaceutical production, and more. Its ability to sub-cool condensate to specific temperatures ensures precise control over the process, optimizing efficiency and quality.
What Our Customers Are Saying
Thermo-Pack vs. Shell & Tube
Choosing the right heat exchanger can significantly impact your facility. The Thermo-Pack sets a new standard with superior energy savings, low maintenance demands, a compact design, and flexibility. Compare it side-by-side with traditional steam-to-water shell and tube models.
Discover how Thermo-Pack outperforms traditional heat exchangers. Contact us today to learn more and optimize your system!
Thermo-Pack
Captures latent & sensible heat, 10-15% energy savings.
Low upkeep, corrosion-resistant SS 316L.
High efficiency, scalable capacity.
Shell & Tube
Limited to sensible heat, less efficient.
High maintenance, prone to fouling.
Lower efficiency, less adaptable.
Steam Energy Savings
Maximize your energy efficiency and lower operational costs with the Thermo-Pack, the innovative heat exchanger designed to redefine performance. Its sub-cooling design enables you to save an impressive 10-15% on steam energy costs compared to traditional shell and tube heat exchangers. These savings not only reduce your energy use, but also help create a cleaner, more sustainable operation by minimizing your thermal footprint.
Want to see the numbers for yourself? Request a full energy analysis or calculate your ROI today and take control of your savings!
Thermo-Pack Heat Exchanger FAQs
Explore common inquiries about the installation, maintenance, and compatibility of our Thermo-Pack heat exchangers.
What makes the Thermo-Pack efficient?
The Thermo-Pack’s cross-counterflow design and ability to extract maximum energy from every pound of steam contribute to its energy efficiency. It lowers condensate temperatures and reduces flash steam, saving energy and extending equipment life.
How do you clean a Thermo-Pack Skid?
Maintenance is simple! The Thermo-Pack is constructed with 316L stainless steel, which resists corrosion. It’s equipped with 3/4-inch threaded ports on the water side, ensuring easy access for cleaning. Regular cleaning keeps operations smooth with minimal downtime.
What is the Maximum GPM the Thermo-Pack can handle?
Is the Thermo-Pack condensate controlled?
No, the Thermo-Pack uses steam-side controls. It includes a V-ball control valve with a 300:1 turn-down ratio, offering precise temperature control and eliminating the need for condensate-side controls. This design results in improved accuracy and energy savings.
What warranty is included?
The Thermo-Pack steam heat exchanger skids includes a 5-year heat exchanger warranty and up to 18-months on all other skid componets.
What kind of support is offered for setup?
Our team provides comprehensive support during the factory startup process to ensure your facility’s heat exchanger is installed and operating efficiently. Our experts will be on-site to guide the process and address any technical concerns.
How much does the Thermo-Pack cost?
The cost of a Thermo-Pack depends on optiosn, size, and configuration. For personalized quote on your project, contact our sales team at sales@cooneycoil.com or call (610) 783-1136 for a free quote.
What is the lead time?
Thermo-Pack systems are designed to your facility’s specifications and typically take 6-8 weeks for delivery. Lead times may vary based on customization and current order volumes.
Get Your Project Started Today!
Discover the unmatched efficiency and reliability of the Thermo-Pack heat exchanger. Contact us now to receive a tailored quote and learn how our innovative solutions can optimize your energy savings and system performance.