Maximum Efficiency. Minimal Footprint.

Thermo-Pack Heat Exchangers

Are you tired of dealing with inefficient, high-maintenance steam to water heat exchanger systems?

Meet the Cooney Thermo-Pack Steam Heat Exchanger, your solution for efficient and reliable water heating.  Available for domestic hot water, heating, and process applications.

Unlock Energy Savings

Eliminate Flash Steam Losses

Condensate Subcooling as low as 110° F

Unmatched Reliability

Why Choose Thermo-Pack?

Save Energy & Reduce Steam Consumption

Save 10–15% more energy compared to traditional shell & tube heat exchangers thanks to advanced sub-cooling that eliminates flash steam and maximizes energy utilization.

Percisely Engineered for Tight Spaces

With its compact vertical design, Thermo-Pack fits seamlessly into tight mechanical rooms while delivering scalable capacity for larger applications.

Durable Design, Minimal Upkeep

Constructed with 316L stainless steel, the Thermo-Pack resists corrosion, provides minimal maintenance, and ensures long-term durability.

Versatile Solutions for Every Industry

From domestic hot water and heating to complex process applications, Thermo-Pack delivers unmatched performance. A trusted choice for facilities looking for efficeny and reliability.

How Does it Work?

Maximize Energy
Install + Operate
Maintain

Capture Maximum Energy

Cutting-edge cross-counterflow sub-cooling captures both latent heat from steam and sensible heat from condensate. This enhances energy transfer, ensuring peak efficiency.

Easy Installation, Easy Operation

With flexible outlet orientations, a compact footprint, and plug-and-play skid assembly, the Thermo-Pack saves critical time and reduces installation costs.

Maintenance Made Simple

Constructed from durable SS 316L stainless steel, the Thermo-Pack resists wear and corrosion, keeping maintenance needs to a minimum. For easy upkeep, 3/4” threaded ports on the water side of the skis provide fast access for cleaning, ensuring smooth operation with minimal downtime.

Industries & Applications

Thermo-Pack is a highly versatile steam-to-water heat exchanger for domestic hot water, heating, and process applications. Trusted across industries for its performance and reliability.

Facility managers value its durability and minimal upkeep, while energy managers appreciate its cost-saving efficiency. Thermo-Pack delivers.

Thermo-Pack Domestic Hot Water Steam Heat Exchanger

Domestic Hot Water

Whether you’re running a dormitory, residential building, or any facility that requires a constant supply of hot water, the Cooney Thermo-Pack is the ideal solution. Its compact design and high heat transfer area efficiently convert steam into hot water with minimal energy loss. With optional components, you can tailor the Thermo-Pack to fit your specific hot water demand, ensuring a steady and reliable supply.

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Mary Donolan Thermo-Pack SQ

Heating Hot Water

In commercial and industrial settings, maintaining a consistent supply of heating hot water is crucial. By capturing the maximum energy from each pound of steam, it provides efficient heat transfer and eliminates wasteful flash steam. This translates to significant energy savings and reduced operational costs for your facility.

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Mary Donolan Thermo-Pack SQ

Process Applications

The Cooney Thermo-Pack is also well-suited for process applications, such as food and beverage processing, pharmaceutical production, and more. Its ability to sub-cool condensate to specific temperatures ensures precise control over the process, optimizing efficiency and quality.

What Our Customers Are Saying

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“Cooney Engineered Solutions worked with us and created what we wanted. The condensate sub-cooling and how cool we can get the condensate is great. We’re getting more heat and that’s a big factor with any kind of hot water conversion, to be more efficient”

– Frank Perry, Thermal Distribution and Hydroplant Manager at Cornell University

Thermo-Pack vs. Shell & Tube

Choosing the right heat exchanger can significantly impact your facility. The Thermo-Pack sets a new standard with superior energy savings, low maintenance demands,  a compact design, and flexibility. Compare it side-by-side with traditional steam-to-water shell and tube models.

Discover how Thermo-Pack outperforms traditional heat exchangers. Contact us today to learn more and optimize your system!

Thermo-Pack
Thermo pack domestic

Captures latent & sensible heat, 10-15% energy savings.

Low upkeep, corrosion-resistant SS 316L.

High efficiency, scalable capacity.

Shell & Tube
shell and tube cutawa

No sub-cooling, less efficient.

High maintenance, prone to fouling.

Lower efficiency, less adaptable.

Steam Energy Savings

Maximize your energy efficiency and lower operational costs with the Thermo-Pack, the innovative heat exchanger designed to redefine performance. Its sub-cooling design enables you to save an impressive 10-15% on energy compared to traditional shell and tube heat exchangers. These savings not only reduce your energy use, but also help create a cleaner, more sustainable operation by minimizing your thermal footprint.

Want to see the numbers for yourself? Request a full energy analysis or calculate your ROI today and take control of your savings!

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Get Your Project Started Today!

Discover the unmatched efficiency and reliability of the Thermo-Pack heat exchanger. Contact us now to receive a tailored quote and learn how our innovative solutions can optimize your energy savings and system performance.