Steam-to-DHW Packaged Heat Exchangers

Thermo-Pack Domestic Hot Water Solutions

The Cooney Thermo-Pack is a state-of-the-art steam-to-water heat exchanger, designed to maximize energy efficiency, minimize maintenance, and fit into compact spaces. Whether upgrading an existing system or installing a new one, the Thermo-Pack delivers reliable domestic hot water with cutting-edge technology and a 5-year heat exchanger warranty.

✅ Up to 15% More Efficient than shell & tube designs

✅ Fully Welded 316L SS – zero gaskets, no tube-sheet failures

✅ 5-Year Heat Exchanger Warranty

✅ Compact Skid Package

✅ Easy to Install & Maintain

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Steam-to-Domestic Thermo-Pack

System Benefits

Small foot print and vertical design fits into small mechanical rooms
Save 10-15% Compared to Shell & Tube Heat Exchangers
Condensate Sub-Cooling Eliminates Flash Steam
Reduces Maintenance & Extends Equipment Lifespan
Small Footprint and Vertical Design
Self Contained Plug & Play Skid
V-Ball control valve with 300:1 turn down for precise control and energy savings

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Whats Included On a Standard Skid?

316L Stainless Steel Shell & Coil Heat Exchanger

Delivers superior heat transfer, lasting durability, and excellent resistance to corrosion.

Control Panel with Optional BacNet Integration

Simplifies operation and system diagnostics by providing seamless system feedback and control options.

V-Ball Control Valve

300:1 turn-down, handles up to 300 PSIG steam without a PRV ensuring precise temperature control and energy efficiency.

Pressure / Temperature Relief Valve

Protects the system from unsafe pressure or temperature levels, ensuring safety and compliance.

Steam Safety Shut-Off Valve

Automatically halts steam flow in unsafe conditions, safeguarding both the system and the operator.

Inlet Wye-Strainer

Prevents debris from entering the system, protecting critical components and enhancing longevity.

Recirculating Pump

Ensures continuous and efficient hot water delivery, improving system performance and consistency.

Additional Options

Control Valve/Package

Variety of control options available per facility’s specifications
and requirements. Electric or pneumatic.

Pressure Motive/Pump Traps

Gravity condensate drainage standard. Pump traps are
available if the condensate needs to be lifted.

Outlet Orientation

Choose from I or C pattern outlet orientations, offering easy
accessibility and saving on installation costs.

Blending Station

Reduces Legionella risk by raising hot water temperature,
then blending cold water for safe, non-scalding temperatures. *Shipped Loose, Not Included on Skid

Key Benefits of the Cooney Thermo-Pack



Energy Efficiency

Experience up to 15% energy savings compared to traditional systems, thanks to our advanced heat exchange technology.



Compact Design

Our vertical, space-saving design allows for easy installation in confined mechanical rooms without compromising on performance.



Minimal Maintenance

Constructed with fully welded 316L stainless steel, the Thermo-Pack is resistant to corrosion and scaling, reducing maintenance needs.

Reduce Your Carbon Footprint with Thermo-Pack

Looking to cut energy costs and carbon emissions? The Cooney Thermo-Pack offers up to 12% energy savings compared to traditional shell & tube heat exchangers—without compromising performance. Use our Energy Comparison Tool to see how much you could save by switching to Thermo-Pack.

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